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FT100 & TOF100 Installation

Installation instructions for the Charged FT100 infrared photocell and TOF100 laser photocell. Wiring, safety connections, series configuration and distance programming.

Before You Start

FT100 & TOF100 photocell sensors

Both the FT100 infrared photocell and TOF100 laser photocell share the same casing and can be fixed using various methods. The wiring of the receiver unit for the FT100 and the main TOF100 unit is identical.

Below are detailed instructions for installing and setting up your sensors. You will need your gate or garage door controller's manual to identify the correct power output and safety terminals for your specific system.

Voltage warning: Confirm the supply voltage from your control board is between 9-26V before connecting. Most controllers output 24V AC or DC for safety devices. Hormann devices, especially newer models, have 36V outputs which are not compatible with these sensors. If your voltage is not compatible, use a separate 12V 1A power supply instead.

FT100 and TOF100 photocell sensor internals
At a Glance

Installation steps

Four steps covering power, safety wiring, series configuration and TOF100 distance programming.

Step 1 — Power Terminals

Identify and verify the correct voltage supply from your control board.

Step 2 — Safety Wiring

Connect the safety relay terminals and set the NO/NC jumper.

Step 3 — Series Wiring

Wire multiple photocells on the same circuit with correct TX/RX placement.

Step 4 — TOF100 Distance

Programme the TOF100 detection distance using the calibration procedure.

Detailed Instructions

Step-by-step guide

Follow each step carefully. Ensure the circuit breaker is switched off before beginning any wiring work.

01

Establish your power terminals

Refer to the manual for your gate or garage door controller. Confirm the voltage supply is compatible and between 9-26V. Most controllers provide 24V AC or DC power output for safety devices.

If you have a multimeter, test the voltage before connecting the sensors. Monitor the voltage both with and without the gate or garage door operating. This is to check whether the voltage fluctuates — if it does, you may need to ground or earth the COM terminals of your control board.

Important: Hormann devices, especially newer models, have 36V outputs which are not compatible with these sensors. If your voltage is outside the 9-26V range, use a separate 12V 1A power supply instead.

FT100 wiring diagram
02

Safety connections and jumper

Using the manual for your control panel, locate the safety terminals you wish to connect to. Many panels have two options: opening safety and closing safety. Some only have a single connection, in which case you will need to wire your sensors in series (see Step 3).

In this example we are using a CAME ZA3, which is a very common panel in the UK. Wire from the common terminal (terminal 2 on the ZA3) to one side of the safety relay on the sensor. Connect the other side of the safety relay (in this case C1) to the corresponding safety terminal on your control board.

Above the safety relay terminal on the FT100/TOF100 you will see a jumper section labelled NO/NC. Set this to match your system's requirements. Most safety systems require an NC (normally closed) circuit.

For most standard installations, the above wiring will be sufficient for the sensor to be operational at this stage.

CAME ZA3 safety terminal connections
03

Wiring photocells in series

When using multiple photocells on the same circuit, take care in positioning your sensors so that transmitters and receivers are alternated on each side. Do not place both transmitters on one side pointing at both receivers, as this could cause false positives.

The wiring can be done from receiver to receiver or joined at the control panel end of the cables. You effectively have four terminals on the sensors and two on the panel that need to be connected. Join the receivers together using one terminal each, then connect one terminal from one sensor to the COM terminal and the other terminal on the receiver to the signal terminal on the panel.

Photocells wired in series diagram
04

TOF100 — Programming distance

On the TOF100, the NO/NC jumper is located at the top left of the sensor to the left of the lenses. The DIP switches allow you to customise the detection distance and provide the most accurate results with less interference. However, you can also set the distance using the arbitrary distance calibration method described below. The DIP switches are set for this method by default.

Calibration procedure

Before calibrating, place a board large enough to act as a person-sized object at a position 30cm beyond the final distance you wish to protect with the sensor.

1. Within the first 30 seconds of powering on the sensor, wave a hand in front of it 5 times. The unit will beep multiple times to confirm it has entered calibration mode.

2. The unit is now calibrating its detection distance up to the board. This takes 15-20 seconds.

3. When calibration completes, it will beep again. Both indicator lights will turn solid — yellow for signal and green for power.

4. Test the sensor by stepping in front of it. Remove the board and check where the detection beam ends to ensure you are satisfied with the coverage.

Weather note: TOF sensors are sensitive to heavy rain and fog, so they are not suitable for every situation where they would be exposed to severe weather. At Charged Services we regularly use them for sliding gates where they provide closing protection only. DIP switch calibration gives better performance if the fixed distance is suitable for your entrance.

TOF100 distance calibration diagram

Need help with your installation?

Call us for wiring advice or to order replacement sensors.